A major medical device company approached BICASA North America with a highly specialized request: to design and build custom workstations for their production and testing areas — environments that operate with clean‑room–level discipline and strict contamination‑control requirements. While we are permitted to share images of the installation, the client’s name must remain confidential.
Custom Workstations Built for Cleanability and Precision
The client required workstations that met exceptionally high standards for:
- Cleanability
- Ease of use
- Durability under continuous operation
- Integration with existing clean‑room protocols
Our engineering team developed a series of custom benches and work surfaces, each tailored to the client’s exact workflow and spatial constraints. This included extra‑long benches with integrated utilities and vertical chases extending to the ceiling, ensuring that all services were fully enclosed, easy to sanitize, and compliant with their internal standards.
Matching Their European Manufacturing Standards
Initially, the client planned to import workstations from their European headquarters to maintain consistency with their overseas production facility. Instead, we were able to:
- Match the design language,
- Match the functionality,
- Match the clean‑room performance expectations,
- And deliver it all through U.S. manufacturing with faster lead times and tighter coordination.
The result was a seamless continuation of their global production environment — built locally, without compromise.
Installation Inside a Controlled Clean‑Room Environment
Because the installation took place inside a controlled clean‑room–style facility, our team followed strict entry protocols. This included:
- Wearing specialized clean‑room clothing,
- Adhering to contamination‑control procedures,
- Coordinating closely with the client’s environmental and safety teams.
Our installers executed the work with precision and respect for the facility’s standards, ensuring a smooth and compliant installation from start to finish.
A Fully Customized Solution Delivered to Their Satisfaction
From design to fabrication to installation, the project was completed to the client’s full satisfaction. The final workstations:
- Fit their space and workflow perfectly
- Met their stringent cleanability and usability requirements
- Matched the aesthetic and functional expectations of their European plant
- Provided a durable, future‑ready platform for production and testing
This project highlights BICASA North America’s ability to deliver high‑performance, custom‑engineered solutions for the most demanding environments — even when clean‑room protocols and global design standards are part of the brief.
